Pampikisano wowopsa wamafakitale a petrochemical ndi mankhwala, mizati ya vacuum distillation, zida zolekanitsa zapakati, zimakhala ndi mphamvu pakupanga, mtundu wazinthu, komanso mtengo wamakampani pogwiritsa ntchito magwiridwe antchito komanso kuwongolera molondola. Kusinthasintha kwa kachulukidwe ka chakudya kapena kulekanitsidwa bwino kumabweretsa mwayi wowonjezereka wa kulephera kwa batch ndi kusagwira ntchito moyenera.
Munthawi ya vacuum distillation pansi pa kupsinjika kocheperako, ma inline density metres amagwiritsidwa ntchito poyesa zinthu pambuyo pa distillation ndi kupatukana mwanthawi zonse. Nthawi zambiri amayikidwa pansi pa mzati, pafupi ndi pokokera mbali, kapena paipi ya reflux yapamwamba. Cholinga chawo chachikulu ndikuyang'anira kachulukidwe munthawi yeniyeni, kupangitsa kuti pakhale kuwongolera bwino kwa kulekanitsa komanso mtundu wazinthu mu distillation pomwe ndikuwongolera magwiridwe antchito komanso ndalama zogwirira ntchito.
1. Zovuta Zokhudza Kachulukidwe Wachikhalidwe
1. Kuyimitsa Zida Chifukwa Chakuchedwa Kuyesa
M'masankho apamanja ndi kusanthula, kupeza kachulukidwe kachulukidwe kuchokera pagawo la vacuum distillation kumatenga mphindi 20-60. Gawo lolekanitsa gawo la gasi lamadzi mkati mwa gawo silinathe kuyeza ndikuwongolera. Ngati kachulukidwe ka chakudya kakusinthasintha kapena kulekanitsidwa bwino kwatsika, kuchuluka kwa reflux kapena mphamvu yotenthetsera sikusinthidwa munthawi yake. Kenako zimabweretsa chiopsezo chowonjezereka cha kulephera kwa batch ndi ntchito yosagwira ntchito.
2. Ubwino Wosalongosoka Woyamba Ndi Zolakwa Pamanja
Zolakwa za miyeso ya mita ya kachulukidwe pogwiritsa ntchito titration pamanja kapena mu labotale zimapita ku ± 5%, zomwe zimalephera kukwaniritsa zofunikira zazinthu zoyeretsedwa kwambiri monga mafuta oyendetsa ndege kapena zosungunulira zamagulu amankhwala. Mwachitsanzo, kupatuka kwa mafuta oyambira 0.01 g/cm³ kumatha kupangitsa kuti mamasukidwe akayendedwe asamatsatire komanso kukonzanso gulu lonselo.
Choyipa chachikulu, kulephera kuyang'anira kachulukidwe wamadzi amadzimadzi kumatha kuyambitsa zochitika zomwe zinthu zimakhala ndi mafuta ena, zomwe zimayambitsa kuyimitsidwa kwamadzi otsika komanso kuopsa kwachitetezo ndi chilengedwe.
3. Mtengo Misampha Cumulative Zobisika Zobisika
Ndalama zogwirira ntchito zoyeserera pamanja zitha kufunikira 2-3 ogwira ntchito odzipereka omwe amagwira ntchito m'masinthidwe atatu, ndipo mtengo wapachaka wogwira ntchito ukupitilira $300,000. Kusinthasintha kwa kachulukidwe kumayambitsa zolakwika zolekanitsa zigawo, kuwononga matani mazana amafuta amafuta pachaka. Kusintha pafupipafupi kwa magawo azinthu kumafupikitsa moyo wa gawo ndi reboiler, ndikuwonjezera mtengo wokonza ndi 15% -20%.
2. Kuyambitsa Intelligent Inline Density Meter
Kutenga LonnmeterInline density mitamwachitsanzo,ultrasonicdenmalomitakuyeza nthawi yofalitsa mafunde amawu kuti muwerenge kuthamanga kwa mawu, komwe kumachokera kumadzi kapena kuchulukana kwamadzi. Ukadaulowu ukhoza kuwonetsa kuyimitsidwa koyimitsidwa, kulondola kwa ±0.0005 g/cm³ komanso nthawi yoyankha mwachangu, kusinthiratu njira zowunikira zakale.
1. Kuwunika Nthawi Yeniyeni Munthawi Yonse
Kudyetsa Kutha:Kuyika kachulukidwe mita mu payipi mafuta osayengedwa asanalowe m'malo opulumutsira kumathandizira kutsata zenizeni zakusintha kwa kachulukidwe ka chakudya (mwachitsanzo, pakuyenganso mafuta olemera ndi opepuka). Imaphatikizana ndi Distributed Control System (DCS) kuti isinthe zosintha za vacuum ndi katundu wozizirira pamwamba, kuwonetsetsa kuti distillation ikuyenda bwino.
Kulekana Kutha:Kachulukidwe mita pamalo opangira mafuta amayang'anira kachulukidwe ka mafuta a distillate. Zikasiyana ndi zomwe mukufuna (mwachitsanzo, 0.85 g/cm³ ± 0.005), imangosintha chiŵerengero cha refluxtominimizekutayika kwabwino.
Kutha kwa Ngalande:Kukhazikitsa kachulukidwe kachulukidwe (mwachitsanzo, 0.9 g/cm³ imayambitsa alamu) pamalo opangira madzi amalepheretsa kunyamula mafuta, kuchepetsa kuchuluka kwa madzi otayira otsika ndi zinyalala.
2. Ndalama Zanthawi Yaifupi&Mtengo Wanthawi Yaitali
1. Kusunga Mtengo
Ndalama Zantchito:Kuchotsa anthu odzipatulira osungira zitsanzo$250,000–400,000 pachaka.
Zopangira Mtengo:Kuwongolera kachulukidwe kachulukidwe kumachepetsa kugwiritsa ntchito mafuta osapsa ndi 0.3% -0.5%.Take 1 milmkango mataniprocesyimba as a example, costsavings mu raw materiyals go beypa $5 million.
Mtengo wa Mphamvu:Kuwongolera pawokha kumachepetsa kutha kwa zida, kutsitsa kugwiritsa ntchito nthunzi ndi 8% -12%, kupulumutsa$1-1.5 miliyoni pamitengo yamagetsi pachaka.
2. Kupititsa patsogolo Mwachangu
Kuzungulira kwa distillation kumodzi kumafupikitsidwa ndi 10% -15%,whndi isequalkuannual kapamzinda ofdistillation yaing'ono mpaka yapakatindime.
Kusintha kwa kachulukidwe ka batch-to-batch kumatsika kuchokera pa 3.5% mpaka 0.8%, kumapangitsa kuti makasitomala azidalira kwambiri zinthu zotsika mtengo.
3. Kugwirizana ndi Chitetezo Zowonjezera
-Ikumana ndi ISO 9001 kasamalidwe kabwino kachitidwe ndi miyezo yachitetezo ya OSHA, yopereka unyolo wathunthu wanthawi yeniyeni wa FDA, EPA, ndi zowunikira zina zowongolera.
Miyezo yosalumikizana ndi anthu imapewa kukhudzana ndi kutentha kwambiri, kupanikizika kwambiri, kuchepetsa zoopsa zowotchedwa kapena kupha poizoni ndikugwirizana ndi zofunikira zamakono za ESG (Environmental, Social, Governance).
When izirefersto precision mwakupanga mafakitale, okhala pakati kachulukidwe mita simonitor mereliykoma malo ovutacombinug real-nthawi datendi ndondomeko kukhathamiritsa. Kwa makampani omwe akufuna kusintha mwanzeru, kusankha mita ya inline density kumatanthauza kukonzanso malingaliro opanga ndi kulondola.rayigs, kutenga mbali yopikisana pakukonzanso makampani.
Pezani njira yowunikira kachulukidwe makonda kuti mupange vacuum distillation yanundimechizindikiro chakuchita bwino muera offakitale yanzeru! Dinani kuti mulumikizane nafe ndikutsegula mpikisano woyambira.
Nthawi yotumiza: Jun-04-2025
