M'mafakitale opanga caprolactam, malo opangira polyamide, ndi malo opangira mankhwala, kuyeza koyenera kwa ndende ya caprolactam ndikofunikira pakupanga bwino kwa caprolactam. Kusunga ndende yabwino ya caprolactam panthawi yopatukana, kuchotsa, ndi polymerization kumapangitsa kuti Nylon 6 ikhale yoyera kwambiri, imachepetsa zinyalala, ndipo imakwaniritsa malamulo okhwima.
Kuwunika kosagwirizana kwa CPL kungasokoneze ntchito, kuonjezera ndalama, ndi chiopsezo chosatsatira malamulo a chilengedwe, monga mpweya wa nitrous oxide (N₂O). Phatikizani zida zanu ndiinline concentration mitakukulitsa luso, kuchepetsa ndalama, ndikuwonetsetsa kuti ntchito zanu zikutsatiridwa.

Kufotokozera mwachidule kwa Caprolactam Manufacturing Process
Njira yopanga caprolactam imaphatikizapo kupanga cyclohexanone oxime, kutsatiridwa ndi Beckmann rearrangement pogwiritsa ntchito sulfuric acid kapena oleum, neutralization ndi ammonia kupanga saturated ammonium sulphate, ndi kuyeretsedwa kupyolera mu kupatukana kwa gawo, kuchotsa, distillation, ndi crystallization. Caprolactam concentration metres ndi CPL concentration metres imayang'anira kuchuluka kwa caprolactam panthawi yochotsa ndi kutuluka nthunzi, pomwe ma oleum concentration metres amawonetsetsa kuti oleum akhazikika (0-30 wt% pa 10-60 ° C) pakukonzanso. Kuwunika kolondola kwa ndende ya caprolactam ndikofunikira kuti mukwaniritse kuyera kwapamwamba kwa caprolactam popanga polyamide, kuchepetsa ma monomers otsalira, komanso kukhathamiritsa kuchuluka kwa ammonium sulphate panthawi yopatukana.
Zovuta Zatekinoloje mu Caprolactam Concentration Measurement
Sensor Fouling ndi Corrosion
Malo ovuta a mankhwala a njira zopangira caprolactam, zomwe zimaphatikizapo oleum, sulfuric acid, ndi ammonium sulphate, zimayambitsa kuipitsidwa ndi dzimbiri pamamita owerengera a caprolactam ndi ma oleum concentration metres. Madipoziti ochokera ku zonyansa kapena mayankho a viscous amachepetsa kulondola kwa sensa, kumafuna kuyeretsedwa pafupipafupi kapena kusinthidwa, zomwe zimawonjezera nthawi yochepetsera komanso kukonzanso m'malo opanga polyamide.

Zosagwirizana M'zigawo ndi Polymerization
Kusinthasintha kwa ndende ya caprolactam panthawi yopatukana kapena kutulutsa kumatha kuchepetsa zokolola komanso chiyero. Popanga polyamide, kuwunika kosagwirizana kwa CPL kumapangitsa kuti ma monomer ambiri otsalira, asokoneze mphamvu zolimba komanso kuchulukitsa ndalama zobwezeretsa zinyalala.
Zowopsa Zoyang'anira ndi Chitetezo
Miyezo yolakwika ya ndende ya caprolactam kapena kuwunika kwa ndende ya oleum kungayambitse kutulutsa kwa N₂O mochulukira kapena kusawongolera kokwanira kwa ammonium sulphate, kuyika pachiwopsezo kusatsatira malamulo monga REACH kapena EPA. Zowopsa zachitetezo pakusamalidwa bwino kwa oleum zimatsimikiziranso kufunika kowunika bwino.
Mayankho a Inline Caprolactam Concentration Control
Lonnmeter Akupanga Concentration Meter
Lonnmeterultrasonic ndende mitama harness ultrasonic technologies amapereka mwatsatanetsatane kwambiri, osakhudzidwa ndi thovu, thovu, kapena kukhuthala. Akupanga mamita bwino mu gawo kulekana, kuyeza caprolactam ndende ndi ano zimalimbikitsa ammonium sulphate ndende. Imawerengera kutentha, kukhazikika komanso kuthamanga kwa mawu kudzera pazotulutsa zapawiri.
Wopanga Lonnmeter amaperekanso zosankha za ODM, zomwe zimathandiza makasitomala kusankha zinthu, kutalika, kutentha, kupanikizika, mitundu yolumikizirana ngakhale chipolopolo chakunja. Kuphatikiza apo, imathandizira kuphatikizana ndi makina a DCS/PLC pamawonekedwe oyenerera monga RS485, Modbus, Profibus-DP, Bluethooth 5.3, 4-20mA siginecha, ndi zina zambiri.
Kuphatikiza ndi Real-Time Inline Monitoring Systems
Inline CPL concentration metres ndi polyamide concentration metres imapereka zenizeni zenizeni, kuphatikiza ndi distributed control systems (DCS) kapena programmable logic controllers (PLC) kuti musinthe ma dosing a caprolactam okha. Izi zimakulitsa njira zopangira caprolactam, zimachepetsa kugwiritsa ntchito mphamvu, ndikuwonetsetsa kuti Nylon 6 yosasinthika.
Kuthana ndi Mavuto Ogwira Ntchito ndi Kutsata
Kuchepetsa Kusamalira Nthawi Yopuma
Mamita owerengera a Caprolactam okhala ndi zolosera zokonzekera komanso nthawi yayitali yogwirira ntchito amachepetsa nthawi yopumira popanga caprolactam. Ma diagnostics amachenjeza akatswiri pazovuta zomwe zingachitike kapena kugwedezeka, zomwe zimathandiza kukonza mwachangu m'malo opangira polyamide.
Kuwonetsetsa Kutsatira Malamulo
Oleum concentration metres ndi CPL concentration metres yokhala ndi mitengo yolimba ya data ndi kuphatikiza kwa DCS/PLC kumatsimikizira kutsata malamulo a chilengedwe. Kuwunika kwa nthawi yeniyeni kwa caprolactam kumachepetsa kutulutsa kwa N₂O ndikukulitsa kuchuluka kwa ammonium sulphate, kuchepetsa zinyalala komanso kuopsa kwa kayendetsedwe kake.
FAQs
Momwe Mungalamulire Inline Concentration of Caprolactam?
Kuwongolera inline caprolactam concentration kumafuna mita ya ndende ya caprolactam yokhala ndi zinthu zosagwira dzimbiri komanso kuwunika nthawi yeniyeni. Gwirizanitsani ma CPL ndende mita ndi DCS/PLC machitidwe a automated dosing, gwiritsani ntchito matekinoloje akupanga kapena refractometric mwatsatanetsatane.
Kodi Mamita Abwino Kwambiri a Caprolactam Opanga Caprolactam ndi ati?
Yabwino caprolactam ndende mamita kwa caprolactam kupanga njira ndi dzimbiri zosagwira akupanga ndende mita kapena refractometer. Mamita owerengera a Polyamide okhala ndi kuphatikiza kwa DCS/PLC ndi zolosera zam'tsogolo ndizoyenera kumalo opangira polyamide.
Kodi Ndingathetse Bwanji Kuwonongeka kwa Sensor mu Caprolactam Production?
Kuwonongeka kwa ma sensa m'mafakitale opanga caprolactam kumatha kuchepetsedwa ndikuwunika moyenera kuti mupewe kuipitsidwa ndi kukulitsa kupanga.
Kuwongolera ndende ya inline caprolactam m'mafakitale opanga caprolactam ndi malo opangira polyamide ndikofunikira kuti pakhale njira zopangira caprolactam. Kuwunika kwanthawi yeniyeni, masensa osamva dzimbiri, komanso kuwongolera koyendetsedwa ndi analytics kumathandizira kulekanitsa gawo ndikuwongolera ndende ya ammonium sulphate.
Lumikizanani ndi ogulitsa odalirika a Lonnmeter kuti akupatseni mamita owerengera a caprolactam kuti mupemphe mtengo kapena chiwonetsero ndikukweza ntchito zanu. Ndizotheka kuti ofunsira 1000 apamwamba apeze zitsanzo zaulere ngati mukwaniritsa zomwe tikufuna. Funsani mtengo pompano kuti mudziwe zambiri zachitsanzo chathu chaulere.
Nthawi yotumiza: Jun-19-2025